03 / Production process
From raw boll to finished cone
Six controlled stages, each logged and tested before the fiber moves to the next.
01
Cotton Receiving
Raw cotton is intake, weighed and graded by fiber batch on arrival from regional gins.
Batch traceability logged
02
Cleaning
Blow room lines remove trash, seed coat and short fiber before opening.
Multi-stage blow room
03
Fiber Preparation
Carding and drawing align fibers into a uniform, controlled sliver.
Card + draw frame
04
Spinning
Spinning frames twist the sliver into yarn at the specified count.
Carded spinning
05
Quality Control
Every lot is tested for strength, evenness and count before release.
Statistical quality benchmarking
06
Finished Yarn
Winding, conditioning and packaging to the buyer's shipping specification.
Cone / hank packaging
Production floor
